QT10-15 Automatic Brick Making Machine
Line Basic requirements for start-up:
the following information for the QT10-15 automatic brick making machine is theoretically for reference, the real site production data may be small different as per different raw materials etc.
The factory area takes into account the raw material placement area, machine placement area, finished product area, drying area, etc., and requires about 2500-6500 square meters.
land area |
2500-6500 Square Meters |
Water Consumption |
12 T/day |
Workshop area |
200 Square Meters |
Electricity Voltage &Frequency |
220V/380V/415V; 50HZ/60HZ |
Labors Quantity |
6 workers |
Power Consumption |
125.2KW*8 Hours=1001.2 KWH; |
Cement Consumption |
31.5 Tons per day |
Sand consumption |
126 tons per day |
|
|
Crushed stones consumption |
156 tons per day |
Detailed Introduction of Each Single Machine
(1)The QT10-15 and QT12-15 Automatic brick making machine are all big capacity block making machine models,
so their each single machines are almost same except the host brick machine.
Their first same sections are list out, which can refer to the following link for details:
①Raw material storage area
Cement silos and cement screw conveyors for the QT10-15 automatic brick-making machine
Function: This 100-ton capacity cement silo is used for storing bulk cement. If there is no supply of bulk cement in the customer’s area, this silo cannot be used, so it is an optional configuration.
This 8-meter-long cement screw conveyor is used to transport cement from the cement silo to the cement scale. The equipment is installed on the JS750 concrete mixer.
This cement mixer is also an optional equipment and is used in conjunction with the cement storage silo.
② Concrete mixing stage
PLD1200 three-bin mixer, used in QT10-15 automatic brick-making machine.
The PLD1200 concrete mixer has two functions: one is to store raw materials, and the other is to weigh different types of raw materials; this ensures that the composition ratio of the concrete bricks is accurate and maintains the stability of the quality of the concrete bricks.
③ Concrete mixing section:
JS750 dual-axis concrete mixer and cement scale, used for QT10-15 automatic brick-making machine
The JS750 concrete mixer has two models. One has a lifting hopper, while the other does not. The JS750 model without a lifting hopper uses a rapid belt conveyor to feed raw materials into the mixer;
④ Hydraulic station
this is to supply the hydraulic oil for cylinders of QT10-15 automatic brick making machine; the cooling water pump is installed on, which can cool the hydraulic oil to let hydraulic station work normally.
⑤ PLC control panel for QT10-15 Automatic brick machine
PLC is an advanced microcomputer system, Automatic fault diagnosis, procedure is interlocked, can ensure every motion of the machine fluently and in high efficiency. The Siemens Brand PLC control panel can be supplied as customized. Our self-owned brand PLC is using Schneider and China top brand electronic elements, also have a reliable performance and low fault rate. The setting of every machine motion can be done via the touch screen, nice human-machine communicating.
⑥ Paver brick surface coloring section
Function: To give paver brick surface color
⑦ Automatic stacking machine
Function: used to stack the produced blocks, ready for transport to curing area.
⑧ Brick pallet loading machine
Function: To supply the brick pallet to the block machine pallet feeding machine, can save labor.
⑨ GMT brick pallet
please refer to this link of GMT brick Pallet. The QT10-15 automatic brick making machine brick pallet size is 1100*900*30mm , while QT12-15 automatic brick making machine is using 1400*900*30mm size brick pallet;
⑩ brick moulds for QT10-15 Automatic brick making machine
900 degrees celsius high temperature heat treatment carburizing heat treatment makes the mould much more strong and durability, longer life.Cutting uses wire cutting to make the mold standard in shape and accurate in size. After heat treatment and carburizing technology, the rigid molecular structure is changed, the strength and hardness are increased, and it is more wear-resistant. After positioning processing and milling machine technology, the surface of the mold is smooth and smooth, and the dimensions are more accurate. The mould can be used around 100 thousand times.
(2) QT10-15 Host brick making machine introduction
Motor power:
- Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors)
- Hydraulic Station motor power: 22KW
- Raw materials discharging motor: 2.2KW
- Raw materials distributing motor: 4KW
- Host block machine total power: 50.2 KW
QT10-15 host brick making machine main technical parameters |
(1) |
Dimension of host machine |
9400*2860*2980mm |
(7) |
water Consumption |
12T/day |
(2) |
Weight of the host machine |
9.8T |
(8) |
Voltage |
customized |
(3) |
Moulding period |
12-20S |
(9) |
Total required machine power |
103.3 |
(4) |
pallet size |
1100*900*30mm |
(10) |
Diesel Generator capacity |
120KVA |
(5) |
Vibration force |
120KN |
(11) |
workshop area |
250-300 m2 |
(6) |
labour |
5 to 7 |
(12) |
Land Area |
2500-6500 m2 |
The QT10-15 automatic brick making machine Adopts more advanced material-feeding technology,material from the hopper fall into the mould case rapidly and evenly,
make the weight error less than ±5%,the intensity error less than≤±15%.
Finished Block Photos
Theoretical Capacity of Different Blocks