Line Basic requirements for start-up:
the following information for the QT10-15 automatic brick making machine is theoretically for reference, the real site production data may be small different as per different raw materials etc.
land area
2500-6500 Square Meters
Water Consumption
12 T/day
Workshop area
200 Square Meters
Electricity Voltage &Frequency
220V/380V/415V; 50HZ/60HZ
Labors Quantity
6 workers
Power Consumption
125.2KW*8 Hours=1001.2 KWH;
Cement Consumption
31.5 Tons per day
Sand consumption
126 tons per day
Crushed stones consumption
156 tons per day
Detailed Introduction of each single machine from QT10-15 fully Automatic block making machine
(1)The QT10-15 and QT12-15 Automatic brick making machine are all big capacity block making machine models, so their each single machines are almost same except the host brick machine.
Their first same sections are list out, which can refer to the following link for details:
①Raw materials storage section: cement silo and cement screwing machine for QT10-15 Automatic brick machine
Function: the 100 tons cement silo is used to store the bulk cement, if the client doesn’t have bulk cement locally, cannot use this cement silo, so it is an optional;
The 8 Meters length cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer;
The cement screwing machine is also an optional equipment, which is together with the cement silo.
② Concrete batching section: PLD1200 three hopper batching machine for QT10-15 Automatic brick machine
The PLD1200 concrete batching machine has two functions: one is used to store the raw materials , the other is to scale the different types of raw materials; this can give the blocks an accurate proportion, which make the blocks quality stable.
③ Concrete mixing section: JS750 twin shaft concrete mixer and cement scale for QT10-15 Automatic brick machine
There are two models of JS750 concrete mixer, one is with elevator hopper, the other one is without elevator hopper, the JS750 concrete mixer without elevator is using fast belt conveying machine to feed raw materials into the mixer;
④ hydraulic station, this is to supply the hydraulic oil for cylinders of QT10-15 automatic brick making machine; the cooling water pump is installed on, which can cool the hydraulic oil to let hydraulic station work normally.
⑤ PLC control panel for QT10-15 Automatic brick machine
the PLC control panel is the key part in the block making machine line, RAYTONE block machine manufacture has his own PLC system, at the same time, the client can also choose the SIEMENS brand as optional.
⑥ paver brick surface coloring section: to give paver brick surface color
⑦ automatic stacking machine: used to stack the produced blocks, ready for transport to curing area.
⑧ brick pallet loading machine for QT10-15 Automatic brick machine, to supply the brick pallet to the block machine pallet feeding machine, can save labor.
⑨ GMT brick pallet, please refer to this link of GMT brick Pallet. The QT10-15 automatic brick making machine brick pallet size is 1100*900*30mm , while QT12-15 automatic brick making machine is using 1400*900*30mm size brick pallet;
⑩ brick moulds for QT10-15 Automatic brick making machine,
RAYTONE brick moulds for hydraulic block machine are all via carburizing, Quenching, heat treatment, paver bricks also need linear cutting, the brick mould hardness can reach 60 HRC, life is 100 000 times;
(2) QT10-15 Host brick making machine introduction
Motor power:
Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors)
Hydraulic Station motor power: 22KW
Raw materials discharging motor: 2.2KW
Raw materials distributing motor: 4KW
Host block machine total power: 50.2 KW
QT10-15 host brick making machine main technical parameters
(1)
Dimension of host machine
9400*2860*2980mm
(7)
water Consumption
12T/day
(2)
Weight of the host machine
9.8T
(8)
Voltage
customized
(3)
Moulding period
12-20S
(9)
Total required machine power
103.3
(4)
pallet size
1100*900*30mm
(10)
Diesel Generator capacity
120KVA
(5)
Vibration force
120KN
(11)
workshop area
250-300 m2
(6)
labour
5 to 7
(12)
Land Area
2500-6500 m2
The QT10-15 automatic brick making machine Adopts more advanced material-feeding technology,material from the hopper fall into the mould case rapidly and evenly,
make the weight error less than ±5%,the intensity error less than≤±15%.
Capacity of different blocks models under QT10-15 Brick Making Machine
production capacity
Size(LxWxH) (mm)
Forming Period (S)
Photo
Pcs/ Mould
Pcs/Hour
Pcs/ 8 hours
(1)
hollow block 400*250*200
15
8
1920
15360
(2)
hollow block 400*200*200
15
10
2400
19200
(3)
hollow block 400*150*200
15
12
2880
23040
(4)
hollow block 400*100*200
15
18
4320
34560
(5)
Solid Brick 240*50*115
15
52
12480
99840
(6)
Porous Brick 240*115*90
15
24
5760
46080
(7)
Curbstone 500*200*300
15
4
960
7680
(8)
“I” shape paver brick 200*163*60
20
18
3240
25920
(9)
“S” Shape Paver Brick 225*112.5*60
20
24
4320
34560
(10)
Holland Brick 200*100*60
20
28
5040
40320
(11)
Square Paver 250*250*60
20
12
2160
17280
QT10-15 is a Fully Automatic Brick Making Machine with big productivity. It is the second biggest automatic brick making machine model now.
QT10-15 automatic brick making Machine productivity: 19200 pieces of 8 inch hollow blocks per day;
QT10-15 Automatic Brick making Machine Price Range: 50000 USD to 100000 USD;