QT4-15 automatic hollow block making machine is a popular hollow block machine, it makes different hollow blocks, paver bricks, curbstones, under different hollow block moulds, paver brick moulds, the hollow block mould is changeable, the hollow block machine line is automatic, it is fit for middle investors for starting concrete hollow block factory.
QT4-15 hollow block machine Capacity: 7680 pieces of 8 inch hollow hollow blocks per shift of 8 hours;
QT4-15 automatic hollow block machine line Price Range: 16100USD – 29300USD, the hollow block machine price is as per the extra hollow block moulds quantity and brick pallets quantity, etc;
2. QT4-15 Automatic hollow block Machine line Basic requirements for Production Start:
the following information for the QT4-15 hollow block machine is theoretically for reference, the real site production data may be small different as per different raw materials etc.
land area
1200-2500 Square Meters
Water Consumption
4.8 T/day
Workshop area
200 Square Meters
Electricity Voltage &Frequency
220V/380V/415V; 50HZ/60HZ
Labors Quantity
5 workers
Power Consumption
68.4KW*8 Hours= 547.2KWH;
Cement Consumption
12.6 Tons per day
Sand consumption
50.4 tons per day
Crushed stones consumption
62.4 tons per day
Detailed Introduction of each single machine from QT4-15 Automatic Concrete hollow block Machine Line
(1) PLD1200 batching machine of TWO hoppers for QT4-15 hollow block machine
dimension
6500*2050*2900mm
weight:
2800kg
scale capacity
1200L
productivity:
60m3/h
hopper volume
2*3m3
power: 9kw
3*3kw
max weighing value
2000kg
Aggregate types:
2 types
feeding height
2600mm
Belt conveying speed:
1.25m/s
Batching accuracy
±2%
(2) JS500 Twin Shaft Concrete Mixer for QT4-15 hollow block machine line
Discharging Volume
500L
Capacity
25 M3/h
Charging Volume
800L
Aggregate Size
≤60/80mm
Working Circle
60S
mixing motor
18.5KW,
Mixing Speed
35R/M
pump motor
0.75kw
Mixing Blade
2*7
Dimension
3030*2300*2680mm
Machine weight
4000kg
There are two models of JS500 concrete mixer for QT4-15 hollow block machine:
This is the first one with elevator hopper, this is mainly used for the hollow block machine line without cement silo, workers can put cement in bags into the elevator hopper by manual.
This is the second type concrete mixer, it is without elevator hopper, this type mixer is mainly used for the QT4-15 hollow block machine line that has the cement silo. The cement will be conveyed into the cement scale on the concrete mixer, it is more automatic mode.
(3) Belt Conveying Machine for QT4-15 hollow block Making Machine line
Model: 6M Belt Conveyor
Power: 1.5KW
Belt Width: 500mm
Weight:550kg
Client can also choose 8 Meters length for the hollow block machine as per land area.
RAYTONE block machine factory is using chain type rotating system instead of triangle belts for rotating the belts, it is much better, long life, easy maintaining.
(4) Brick Pallet Feeding Machine for QT4-15 hollow block Making Machine line
Model: Block Pallet Feeder
This part is Connected with host hollow block machine;
RAYTONE hollow block machine manufacture modified this feeding machine by making it to be a long steel plate to push the pallet, instead of two hooks at two ends, this can protect the block pallet from damage;
(5) Model: QT4-15 Host Brick Machine
For QT4-15 hollow block making machine, the main structure is using 15CM square steel tube, thickness is 8 mm; strong structure makes the hollow block machine more stable and durable.
PLC control Panel for QT4-15 Host Brick Machine
The PLC control system is combined by complete logic control, production program, malfunction diagnosis system, also it can be added a remote control device to help the client to set some figures on the PLC control panel;
This is a fully automatic control system, when user set it on automatic mode, then no need to operate the control panel, just observe the block machine working;
In some cases when need to operate by hand, then every button stands for one movement, the operator can operate easily. So The operator can learn how to operate the block making machine very fast.
At the same time, The setting of every machine motion can be done via the touch screen, perfect human-machine communicating system. And there is also a standby software as backup.
Also There is Siemens brand computer and Siemens brand touch screen is optional for the client.
The Electrical panel is using Schneider breaker and China top brand electronic elements like Delixi or CHNT brand electromagnetic switch as standard configuration, , having a reliable performance and low fault rate. We also equipped the frequency converter to make the electronic parts work at a safe condition.
The following is QT4-15 automatic hollow block machine main specifications:
Dimension of host machine
3650*1560*2400mm
water Consumption
4.8 T/day
Weight of the host machine
5.5T
Voltage
customized
Moulding period
12-20S
Total required machine power
68.4
pallet size
960*550*25mm
Diesel Generator capacity
75-100KVA
Vibration force
55-75KN
workshop area
200-300 m2
labour
5
Land Area
1200-2500 m2
(7) Model: Hydraulic Station for QT4-15 hollow block Machine line
The electric motors of QT4-15 block machine hydraulic station is using 11KW;
The electromagnetic valve is a unique proportional valve multi-channel control system, all-round adjustment of any action, so that the machine is running more reliable and sensitive, it is made from Taiwan CYLCA brand.
The hydraulic tank is with a water cooling device to cool the hydraulic oil, because after long time using, the hydraulic oil becomes hot;
(8) Block moulds for QT4-15 automatic hollow block machine
All RAYTONE automatic hydraulic block machine moulds are using 65 # manganese steel, via heat treatment, linear cutting for paver bricks, and carburization, the block mould life cna reach ten thousand times.
(9) Model: hollow blocks Conveyor Machine for QT4-15 hollow block Making Machine
Power: 1.1KW
This pare is separated with host brick machine, its function is to transport the produced blocks on pallet to the stacking machine.
the blocks conveying machine length can be customized as per need, for example for double or three pallet stacking machine, even four pallet stacking machine.
(10) Model: double hollow block Pallets Stacking Machine for QT4-15 hollow block Machine
Power: 3.0KW
Function: to Stack the finished hollow blocks to several layers, make hollow blocks are ready for transport by diesel forklift or electric forklift, except the double pallet stacking machine, there is also three pallet stacking machine for choice;
(11) Model: electric forklift for QT4-15 hollow block Machine Line
Client can also buy diesel forklift or electric forklift to save labor in this procedure; RAYTONE hollow block machine factory has electric forklift dedicated for hollow block factory use.
(12) Model: JQ350 Pigment Pan Mixer for QT4-15 hollow block Making Machine Line
Diameter: 1.2M;
Power: 7.5-4KW or 5.5-6KW
Input Capacity: 500L
Output Capacity:350L
Size:1.2(L)*1.2(W)*1.4(H)m
Weight: 550kg
Barrel height: 50cm
Barrel thickness: 8mm
Bottom thickness: 7mm
This is used for mixing the pigments with white cement.
(13) Model: Brick Face Pigments feeding Machine for QT4-15 hollow block Making Machine
Function: used to feed pigments onto the paver bricks surface.
This part is optional, the client who wants to make colored paver bricks need to choose this machine.
The follow photo is the pigment feeding machine without a hopper on;
The type pigment feeding machine is with a hopper on, which is used to store some pigment with raw materials.
(14) Model: Brick Pallet Loading Machine for QT4-15 hollow block Making Machine Line
Power: 5.2KW;
Function: this brick pallet loader is used to load the brick pallets into Pallet Feeder of brick machine, can save a worker here.
(15) Model: GMT block pallets supported for QT4-15 brick machine
Life: 8 years
Density: 1200kg/Cubic meters
GMT block pallet is the most popular and cost to performance pallet now.
Pallet size: 960*550*25mm
Productivity of different hollow blocks models under QT4-15 hollow block Making Machine
QT4-15 hollow block machine production capacity
Size(LxWxH) (mm)
Forming Period (S)
Photo
Pcs/ Mould
Pcs/Hour
Pcs/ 8 hours
(1)
hollow block 400*250*200
15
3
720
5760
(2)
hollow block 400*200*200
15
4
960
7680
(3)
hollow block 400*150*200
15
5
1200
9600
(4)
hollow block 400*100*200
15
8
1920
15360
(5)
Solid Brick 240*50*115
15
30
7200
57600
(6)
Porous Brick 240*115*90
15
12
2880
23040
(7)
Curbstone 500*200*300
15
2
480
3840
(8)
“I” shape paver brick 200*163*60
20
10
1800
14400
(9)
“S” Shape Paver Brick 225*112.5*60
20
14
2520
20160
(10)
Holland Brick 200*100*60
20
16
2880
23040
(11)
Square Paver 250*250*60
20
3
540
4320
QT4-15 automatic hollow block making machine is a popular hollow block machine, it makes different hollow blocks, paver bricks, curbstones, under different hollow block moulds, paver brick moulds, the hollow block mould is changeable, the hollow block machine line is automatic, it is fit for middle investors for starting concrete hollow block factory.