QT12-15 Auotomatic Brick Making Machinery

1. Basic requirements for Brick Plant Start:

the following information for the QT12-15 brick machine is theoretically for reference, the real site production data may be small different as per different raw materials etc. The QT12-15 brick production line is a fully automatic brick-making machine. It can produce different-sized hollow blocks, solid bricks, paving machines and kerb stones by changing the molds. QT12-15 brick-making machine adopts a hydraulic forming system, which enables the machine to operate with greater stability and efficiency. The bricks produced have better quality, higher density and greater strength.

2. Parameters of Each Machine in QT12-15 Brick Making Line

(1) 100 Tons Cement Silo for QT12-15 Full automatic block making machine plant(optional)

A cement silo is a closed storage tank for bulk materials. It is suitable for storing various bulk materials such as grains, cement, and fly ash. The tank is equipped with a level detection system, which can display the position and quantity of the materials. The hole-breaking device can remove the compactness caused by the long-term deposition of the materials. The cement silo can be connected to various locations using screw pumps for material transportation. The tank is easy to install and is a safe and reliable mixing station, making it an ideal choice for various bulk storage tanks. Some country may only have the cement in bags, not having bulk cement, so the cement silo is optional equipment. And for countries have bulk cement, the client can choose one or two sets cement silo as per their daily block capacity. For the cement silos, there are two models, the one whole unit cement silo, which no need to be assembled at site; and split cement silo, which needs to be assembled at construction site; some Client may prefer the whole one unit cement silo, no need to install them one piece by one piece at site, but the one unit cement silo is taking much room for transport, its transport cost is much more, so client can consider the which is better for them.

(2) 8 meters Length cement screwing machine for QT12-15 full automatic block machine

Length : 8 Meters, Power: 11KW; the diameter: 219mm； or Length: 6 Meters, Power: 7.5KW; the diameter: 219mm； The cement screwing machine is used to screw the cement from cement silo to the cement scale, which is installed on the JS750 concrete mixer。  

(3) cement scale for QT12-15 full automatic block machine

The cement scale is installed on the concrete mixer, it can weigh 150KG per batch, after weighing, the cement is discharged into concrete mixer directly, this will make the proportion accurate

(4) PLD1200 three hopper batching machine for QT12-15 full automatic block machine

Working Principle: First, open the door of the storage hopper through the cylinder, and load materials into the mixing hopper. When the weight of the aggregates in the mixing hopper reaches the adjustable weight of the scale, the scale lever tilts, thereby activating the travel switch mounted on the scale arm, causing its normally closed contact to open. The electrical control system then controls the action of the cylinder, closing the door of the storage hopper and stopping the material feeding, completing the weighing process. Next, use the cylinder to open the hopper of the mixing hopper as needed, and use the conveyor to transport the mixed materials that have been weighed to the mixing hopper of the mixer.  

(5） 7 m Belt Conveyor in QT12-15 Brick Making Line

Length: 7000mm; width: 500mm, power: 2.2KW; cycloidal needle wheel type motor; Working Principle: It is mainly a continuous conveying equipment that uses a conveyor belt as the traction and bearing component. Through the movement of the conveyor belt that carries the materials, the materials are conveyed. The conveyor belt forms a circumferential belt around the driving drum and the tail drum. The upper and lower conveyor belts are supported by idlers to limit the deflection and sag of the conveyor belt. The tensioning device provides the necessary tension for the normal operation of the conveyor belt. During operation, the driving device drives the driving drum, and through the friction between the driving drum and the conveyor belt, it drives the conveyor belt to run. The materials are placed on the conveyor belt and move together with the conveyor belt.     （6）JS750 Concrete Mixer for QT12-15 automatic brick machine There are two models of JS750 concrete mixer, one is with elevator hopper, the other one is without elevator hopper, the JS750 concrete mixer without elevator is using fast belt conveying machine to feed raw materials into the mixer;   (7) Integrated control System for batching ang mixing Machine of QT12-15 full automatic block machine This control panel is to join the concrete mixer and concrete batching machine to operate together, it can save one operator; it can be put at the side of the host brick machine PLC control panel, one operator can operate the whole brick making machine line. This is an optional part, client can choose accordingly.    

(8) Host QT12-15 Big Automatic Block Machine

<1> The main parameters of QT12-15 big Automatic block machine

<2> Motor power:

Vibration motor power: 11KW*2 (client can also choose to use 4 pieces of 5.5KW vibrating motors) Hydraulic Station motor power: 22KW Raw materials discharging motor: 2.2KW Raw materials distributing motor: 4KW Host block machine total power: 50.2 KW     <3> Block machine frame is made of high-strength steel and special welding technology, the machine frame is strong enough for the vibrating; <4>Adopting synchronization mould lifting structure, the shaft sleeves are using cooper inside, so its life is as long as 10 years. <5> raw materials Distribution system: the motor for Rods Swinging is 4 KW, enough power with the advance design can distribute the raw materials very evenly and fast; <6> Vibration system: RAYTONE block machine factory is using big power motor to make the blocks or bricks have enough vibration force and pressing force; and because RAYTONE PLC control panel is equipped with frequency converter, the electric motors vibrating frequency can be changed automatically, it has low frequency when raw materials distributing into block mould, high frequency when vibrating, So the concrete can be fully liquidation and exhausted in 2 to 3 seconds to reach the high density, this will make the blocks high density. Also the Lengthened vibration shaft in the vibration box: We adopt lengthened vibration shaft and vibration box to make the vibration platform vibrate stably with more strong and less noise.Our vibration box is cast,won’t leak oil.    

<7> PLC control panel for QT12-15 Automatic block making machine

The PLC control panel can use SIEMENS brand as optional. RAYTONE brick machine factory also installed the frequency converter to change the vibration frequency and vibration time easily from the PLC panel, and also installed the electricity resister to protect the PLC control panel; RAYTONE PLC control panel has automatic self-diagnosis function, it can clearly show all the faults and its happening location, to let the operator find it easily and solve it.    

<8> Hydraulic Station for QT12-15 full automatic block making machine

RAYTONE brick machine factory is using the CYLYCA brand electromagnetic valves as standard, the Japan YUKEN brand valves can also be an optional. The hydraulic station power is using 22KW motor; Client can also choose to use SIEMENS brand motors as optional, just need extra cost; Hydraulic station is equip with water cooling system to keep the hydraulic tank oil not too much high temperature to affect the movements efficiency.    

<9> Block Moulds for QT12-15 Automatic Concrete Block Machine

900 degrees celsius high temperature heat treatment carburizing heat treatment makes the mould much more strong and durability, longer life.Cutting uses wire cutting to make the mold standard in shape and accurate in size. After heat treatment and carburizing technology, the rigid molecular structure is changed, the strength and hardness are increased, and it is more wear-resistant. After positioning processing and milling machine technology, the surface of the mold is smooth and smooth, and the dimensions are more accurate. The mould can be used around 100 thousand times.

(9) color feeding section for QT12-15 fully automatic concrete block machine

The color feeding machine is with hopper, it is fed by a 4 meters belt conveying machine,the pigments and fine sand are mixed in a JQ350 concrete mixer;

(10) Double Pallet Blocks Stacking Machine for QT12-15 Automatic Concrete Block Machine

The block stacking machine is normally two-pallet stacking at the same time; Client can also choose three-pallet stacking machine to improve the stacking efficiency. The stacking machine power is 3KW, 1.5kw for lift motor, 1.5KW for walking motor.

(11) Pallet Loading Machine for QT12-15 Automatic Concrete Brick Machine

The pallet loading machine electric power is 5.2KW, it is used for loading the brick pallet into the pallet feeding machine of QT12-15 host brick machine, it can save 1 workers using this pallet loading machine.

(12) GMT brick Pallets for QT12-15 automatic brick machine

The raw materials of GMT brick pallet is from the leftovers which is used for automobile inner decoration materials like the interior ceiling, the PE (polythene) foot mat, the car seating suites,etc. They are not recycled from used materials but leftovers for the new car inner decorations, These materials are including a lot glass fiber, fiber, also adhesive. The pressing process is made by the 3000 Ton pressure machines. Its density is 1200kg/cubic meters; its life can be 8 years, some can reach 10 years; now it is the most widely used among these brick pallets because cheaper cost and environmental, longer life, water-resistant, temperature resistance, less weight, can not be replaced by traditional pallets

(13) Blocks from QT12-15 fully automatic block making machine

3. Capacity of different blocks models under QT12-15 Block Making Machine

4.Why choose RAYTONE block machine?

1. For the steel raw materials , RAYTONE block machine is buying from China standard big steel factory to guarantee the raw materials quality first.
2. For the welding, RAYTONE block machine manufacture workers are very experienced and skilled. They have many years work experience in brick machine making.
3. For the PLC control panel, client can choose Germany Siemens brand, the hydraulic electromagnetic valves, RAYTONE block machine provides standard Taiwan CLYCA brand, but client can choose Japan YUKEN brand for optional, also for the sensor, RAYTONE block machine is using Japan Omron brand;
4. RAYTONE block machine is using high manganese steel for block moulds, and strictly via Linear cutting , carbonized and heat treatment procedures, to make sure the block mould is with enough hardness for long life.
5. RAYTONE block machine design is advanced by reasonable raw material distributing system, Synchronous mould lift structure and vibration system;

6. RAYTONE Block Machine Manufacture Company Services

1. Send the technicians to carry out the installation and debugging of equipment for the foreign users with compensation.and train local workers how to operated the block machine;
2. If the client can send their workers to RAYTONE block machine factory, we can train the workers in our factory.
3. Teach and guide the worker to do the trouble-shooting in the daily production.

7. Shipping and Packing

We can package the machines according to your requirements. Whether it’s a plywood box or an iron frame, we can use either. Each machine will be wrapped in plastic film to reduce wear and tear. Our on-time delivery rate is 100%.

For more information, contact me.